SOLUTIONS & TECHNOLOGIES
Lithium Battery Retrofit Solutions
We help businesses upgrade their existing material handling equipment by replacing conventional lead-acid batteries with high-performance lithium-ion battery systems. This retrofit not only enhances equipment performance but also contributes to significant long-term cost savings and sustainability goals.
Our lithium retrofit solutions are compatible with a wide range of MHE brands and models, offering:
Lead-Acid VS Lithium-Ion:
Why Upgrade?
FASTER CHARGING WITH
OPPORTUNITY CHARGE CAPABILITY
Lithium-ion batteries support rapid charging, typically requiring only 2 to 3 hours for a full charge — without the need for a cooling-down period. In comparison, lead-acid batteries require 8 to 10 hours of charging plus additional cooling time, which limits operational flexibility.
Thanks to opportunity charging, operators can conveniently recharge the Lithium-ion battery during short breaks or idle periods — eliminating the need for full charge cycles and maximizing equipment availability throughout the day. For example, a 30-minute break can provide several hours of additional runtime.
LONGER LIFESPAN
UP TO 4X COMPARED TO LEAD-ACID
Lithium-ion batteries typically last 3,000–4,000 charging cycles, compared to just 800–1,200 for traditional lead-acid batteries.
This extended lifespan reduces the frequency of replacements and lowers the total cost of ownership over time.
VIRTUALLY
MAINTENANCE FREE
Unlike lead-acid batteries, lithium-ion batteries are nearly maintenance-free.
There’s no need for watering, acid handling, or equalization charging, which minimizes labor effort, reduces safety risks, and ensures cleaner work environments.
INTEGRATED BATTERY MANAGEMENT SYSTEM (BMS)
FOR REAL-TIME MONITORING
Each lithium-ion battery is equipped with an advanced Battery Management System (BMS) that continuously monitors voltage, temperature, current, and charge status. The BMS provides real-time diagnostics, enhances safety, and ensures consistent performance throughout the battery’s lifecycle.
SAFER OPERATION
Lithium-ion batteries are fully sealed units that contain no corrosive acid and emit no hydrogen gas during charging. This design eliminates the common safety hazards associated with lead-acid batteries — such as acid leaks, chemical burns, and flammable gas accumulation — ensuring a cleaner, safer, and more compliant operating environment for both personnel and facilities.
